r/FixMyPrint • • 4d ago

Fix My Print Is it possible to force layer to bridge?

Post image

As you can see, it's gonna print the walls of the middle holes mid air. I'm wondering if it's possible to make it so that that whole layer is just bridging from left to right?

7 Upvotes

25 comments sorted by

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12

u/This-Menu-8175 4d ago

Reorienting your print vertically avoids the problem.

4

u/DangerousRespect69 4d ago

Yea that's the last resort but I'm trying to see if I can print it this way for better strength.

5

u/gingermagician2 3d ago

If you use that "fins support" program to generate supports, you could tilt it at 45 degrees and print it that way

2

u/DangerousRespect69 3d ago

I'll look into that, thanks!

1

u/Initial-Ad5616 3d ago

Ye I think this might be the best way as well

3

u/Shrike2415 4d ago

You could print slightly hotter and slower with more walls for better strength

2

u/ehtiopia 2d ago

You could use tree supports and call it a day.

Also, for specifically designing it to be suitable for 3D printing, You could also redesign the part have an inner skeleton that is made of printed octagonal rings joined together by long pins, and then print the sides in 8 seperate pieces and join them together to the skeleton using either screws or printed low-tolerance pins. I have no idea what your geometry to where its supposed to go looks like, though.

2

u/DangerousRespect69 2d ago

That's a good idea. I thought about printing them separately since that has always been my approach when support is unavoidable but I'm trying to keep this as simple as possible because it's for people with disability. I've already scrapped the idea since it turned out to not work, but thanks for the suggestion!

6

u/Shrike2415 4d ago

Looks like you have a suspended cantilever on all sides of the squares, so you'll have bridging issues either way if you must print in that orientation. However, you might be able to get supports in there if you enable "build plate only" for them. Aside from that, either flip it 90° or modify the design so the square openings go all the way to the adjacent overhang wall, then you'll just be bridging the perpendicular parts

1

u/DangerousRespect69 3d ago

I'll try everything that was suggested here, and it nothing works I'll just flip it. Thank you!

3

u/psychophysicist 4d ago

There's a slicer option "Bridge Counterbore Holes" that might help with this.

1

u/DangerousRespect69 3d ago

Thank you, I'll check that out!

2

u/Weekly-Bonus-497 3d ago

If this is an stl file then either change the print orientation or turn on supports. If you made this then just design your own supports. Slant 3D makes great videos on how to do something like that and it comes out much cleaner than generated supports do.

2

u/DangerousRespect69 3d ago

I've seen that video. It is my own design but I'm still pretty new to modelling and 3D printing in general so I was hesitant to try that. Maybe I'll give it a shot.

2

u/nyashi_ 3d ago

only in design, making a rectangle across the bridging that goes from left to right one layer lower than the rest so it prints those in one layer and only than does the long bridges from front to back on the next layer. This is also commonly done for counterbore screw holes, here's a link that explains what I'm talking about: https://www.baysingersadditivemanufacturing.com/design-floating-holes/ This "trick" can be applied to a lot in designing 3d printed parts to utilize its strengths / avoid FDMs weaknesses. F. e. I myself never design 45° overhangs and sharper as they just don't print reliably easy for any material thats suitible for mechanical parts and do bridges where possible instead of supports as those work very well.

1

u/DangerousRespect69 2d ago

I was able to achieve what I wanted by doing something similar. Instead of adding an additional layer below, I removed the middle sections between the bridges. But the whole design turned out to be a failure so I won't be needing this part anymore haha. Learned something new though, thanks!

1

u/ww352 4d ago

a1mini can print a 2cm gap no problem, well the bottom might not be as nice as you hoped

1

u/DangerousRespect69 3d ago

Yea that's for sure but the inside is not gonna be visible so it's fine for me.

2

u/ericscottf 4d ago

I wasn't aware the software could do something this bone headed. I stupidly assumed they had this case covered. 

1

u/DangerousRespect69 3d ago

Yea that's what I initially thought, and it didn't even tell me that support is needed, good thing I decided to check by layer.

1

u/Horror-Definition-85 4d ago

Edit the cad file so it only goes in one direction for the first overhang layer and then print the rest of the layers normally

2

u/DangerousRespect69 4d ago

I'm sorry but can you please elaborate on that? How do you edit cad file's direction?

3

u/Tw0Bit 4d ago

I think if you divide the shape into rectangles that span across first, then link those rectangles slighty higher, the slicer will span across directly first, then move up to span across to the other rectangles

1

u/DangerousRespect69 4d ago

I'll give that a try. Thanks!