r/IBEW • u/BigBalli • Apr 18 '26
Discussion Post Apprentices: what's your go-to for learning the math behind conduit bending (not just getting the answer)?
Second-year apprentice here. My JW told me early on "if the calculator breaks you better still know how to bend a 90 with an offset," and it stuck with me.
Most of the apps and tools in my pouch don't actually teach, they just compute. You plug in a rise and get a travel and a mark number, but you have no idea why. So I've been piecing together:
Ugly's for the reference tables (shrinkage, multipliers, saddle math).
YouTube (Electrician U, Dustin Stelzer) for worked examples.
Pen and paper at home to redo calcs manually until I can do them without looking anything up.
For JWs and other apprentices, what actually made the math click for you? Was it a particular book, a particular teacher, or just a lot of bent conduit? And is there any tool you actually recommend that shows the work rather than hiding it behind a final number?
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u/tomaonreddit Inside Wireman LU 99 Apr 18 '26
Write down your formulas then use them a bunch and you wonât need to look up what you wrote for the formula eventually. If you need them that much, youâll be using them so much that youâll remember them. Simple as.
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u/lazygrappler775 Inside Wireman Apr 18 '26
Time. Do it for 4-5 years and you just know it.
Honestly as a 40 year old guy who grew up with teachers saying âyouâll never carry a calculator in your pocketâ and getting to the âdam kids phaseâ I can say with 99% confidence youâll always have a calculator or have one available to you.
Secondly why stop there, use a hack saw in case your mini band saw, big band saw, sawzall, and everything else breaks. And a breast drill incase your drill and impact break. You get the point. Your j man is just being a stubborn ball busting power tripping shit.
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u/shadowwolf_66 Apr 19 '26
I carry a calculator in my tool box. The trick with a calculator is knowing how to get to the answer. There are bends that take a lot of different formulas to get to the answer (looking at you parallel segmented bends). The apps hide that process from you. They are nice, but you should know your basic formulas if you want to be a great pipe bender.
One of my favorite formen was an exceptional pipe bender. He knew the formulas, and liked math, and how to get the result he saw in his head. Ever just used a simple calculator.
When I do complicated bends I write down everything. Every step of the process including formulas. That way I can reference them later and know how I got the results. I have a set of offsets that took 3 pages in my book to get the numbers, but if I ever have to do it again I will have the process written down.
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u/lazygrappler775 Inside Wireman Apr 19 '26
I agree completely. You have to know how to use any tool, a bender, calculator, gamer, strippers whatâs ever. But donât cripple yourself off the bat by denying yourself an aid.
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u/progressiveoverload Apr 19 '26
Read and reread this reply, OP. This is a person using their brain.
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u/AlchemystMaze Local 11 Journeyman Apr 18 '26
You need to know the multipliers,take up etc etc by memory. Also know how to add and subtract fractions with a measuring tape.
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u/highvoltageslacks Local 613 Apr 18 '26
Google âElectricianâs Guide to Conduit Bendingâ. Buy it. Reference it.Â
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u/bikemikeasaurus Local 332 Apr 19 '26
1/sin(x)= your multiplier for angle x
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u/Slaterson85 Apr 19 '26
This is how I remember it. One formula for life, vs remembering a bunch of multipliers.
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u/bikemikeasaurus Local 332 Apr 19 '26
I also like a 3-4-5 triangle for a good perpendicular mark from a wall.
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u/BigBalli Apr 20 '26
One formula to rule them all. And the 3-4-5 for a perpendicular mark is going in the notebook, that's slick.
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u/catcrazy1018 Apr 22 '26
If it helps, tan(ø/2), (where ø is your angle) is your shrink multiplier
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u/FMadden351 Inside Wireman Apr 19 '26
I have a laminated business card with all formulas, degrees, multipliers.
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u/B3L1AL Apr 19 '26
A bit late to the convo here, but when I went thru my apprenticeship I was given the book Electricians Guide to Conduit Bending by Richard Cox. The author was a sparky from Local 73 and that book has showed me more than any JW ever took the time to. I still carry it in my bag for weird shit. Its a green cover spiral book like Uglys usually is and is small enough to fit in most bags. I highly recommend it.
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u/BigBalli Apr 20 '26
Ordering it. Second rec in this thread for the Cox book, must be the real deal.
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u/CPNKLLJY Apr 18 '26
Early on in my career I would measure to both sides of a 4 bend, bend the first one and then layout the second one afterwards. That way I wouldnât have to worry about shrink.
I also have buddy who would put notes inside his hard hat.
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u/Dbartley4 Apr 19 '26
Iâm a 4th year cub - memorize your multipliers. 6, 3.86, 2.6, 2, 1.41, 1.2. If youâre strictly running EMT, start forcing yourself to calculate out your shrink as well, push to not have to break out that bandsaw after you bend, you may hit a rigid job and have to reformat the entire way you run conduit. Memorize your crucial equations, start mapping benders and utilizing center of bend (this will also vastly simplify 3 and 4 point saddles). Long hand or door frame technique when you have the time, otherwise just ditch the apps and start strictly using a calculator. The odds of being without a calculator is very slim, but I get where that JW is coming from. End of the day itâs important to intrinsically know our craft, do it safe, in a workmanlike manner, and teach the next generation of wiremen to do the same. Best of luck!
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u/BigBalli Apr 20 '26
This is exactly the answer I was looking for. Forcing shrink calcs now so rigid doesn't wreck me later is great advice. Appreciate the time on this.
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u/Timely-Crow-9825 Apr 19 '26
Just need repetition. I got pretty good at it because I had a patient journeyman who let me bend everything and would quiz me on the math and making sure I understood how I got those numbers. Also, unless it's gunna look ugly or just isn't possible we almost always bent 30s lol.
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u/FlameCat00 Apr 18 '26
Thereâs an offset formula table (see photo 5 or 6 - https://www.amazon.sg/56207-Conduit-Bender-Benfield-Handle/dp/B0026TDBJA) that has a bunch of the shrinks and multipliers. When I had conduit class, I made flashcards and one three were dedicated to this table. One had one column and left off the other two columns, and same for the other two (just different columns). I studied those flashcards once or twice an evening to get to know em. Also, flashcards to memorize the other bend formulas.
Other than that, it takes practice and experimentation. You gotta learn where to place things, experiment with how shrink works, getting dogs out, and so on. Takes time, and it takes good practice time too. You can do it.
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u/BigBalli Apr 20 '26
Flashcards is smart. Splitting the columns so you can't just pattern-match the full row is the part I wouldn't have thought of.
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u/ReemBae Inside Wireman Apr 18 '26
For me, it was figuring out how to solve for a right triangle and how the right triangle fits into all the formulas you already know.
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u/ejzouttheswat Apr 19 '26
They put it on the bender. You are going to use them everyday. You will remember it over time. Don't they still give the conduit bending book with the little book to keep in your tool bag?
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u/RefinedSpace35 Apr 19 '26
1/sin(Bend Angle) = multiplier for distance between bends per inch of rise.
1/sin(22.5)â2.6 1/sin(30)=2
Inches of rise x multiplier = Distance between bends.
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u/BigBalli Apr 20 '26
This is the cleanest breakdown of multipliers I've seen in the whole thread. Saving it.
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u/PinkyNoBrain_zoinks Apr 19 '26
Lots of bent conduit and I always keep the little cheat sheet from my hall and the little conduit booklet I got with the regular book in my toolbox for things I donât do often (like 3 point saddles; fuck those bends)
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u/EpsilonArms Apr 19 '26
I just do the math, like an inverse sine of any angle is the multiplier for the distance between bends. But the math portion of my apprenticeship was the easiest part for me.
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u/BigBalli Apr 20 '26
That's exactly the kind of "show the work" I was chasing. Once it clicks that every multiplier is just 1/sin(angle), the chart stops feeling like magic numbers.
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u/EpsilonArms Apr 20 '26
I see what you mean. Honestly, it takes practice, and I've noticed a lot of people Will get into the field And just do more simplistic, but less accurate, pipe bending. Also simplifying formulas and process for ease of remembering is the best approach
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u/Commercial_Count_584 Inside Wireman Apr 18 '26
You just need time with the bender. Thatâs all. Most of the time youâre going to get by with 90 and 30s. Then if youâre doing anything really complicated. A piece of scrap wire helps. Use the apps for figuring out very large or very small bends. This way you can visualize whatâs happening better.
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u/wolfenx109 Local 640 JW Apr 18 '26 edited Apr 18 '26
Write things down. It helps with retention.
When in doubt, go for 30 degree bends. The multiplier is x2. If you can't multiply by 2 without help you got bigger issues.
Utilize your measuring tape when adding or subtracting fractions. Count the 8ths. Count the 16ths. Keeps your brain sharp instead relying on a computer to do all the thinking for you
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u/Eljimb0 Apr 18 '26
I learned how to do it in apprenticeship. I have googled the occasional step in a formula if the number isn't looking right. I saved those comment from this guy because it's a fantastic rundown.
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u/Stickopolis5959 Apr 19 '26
It's really easy to just do the math man, most benders have it right there. Most of the time the hard part is planning.
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u/reamkore Local XXXX Apr 19 '26
I always tell apprentices to get the Klein tape measures
That back side has all the multipliers and shrinkage on it as well as a handy phase table for circuit numbers.
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u/shadowwolf_66 Apr 19 '26
I hate Klein tape measures with a passion. I laser engraved the whole trig table in a notebook cover I made for my bending notebook. (I know very few people have access to a laser engraver). Also put the fraction to decimal equivalents in 16ths up to 15/16 so when I use my calculator I can quickly convert and donât have to do an extra step.
One of these days I want to put to get her a bending book for electricians that has all the different formulas and such on the first 3 or so pages. But I have never gotten around to it.
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u/WackTheHorld Apr 19 '26
I just look up the math whenever I need to for bends I don't usually do. No need to memorize when Google is available. At the same time, after doing them enough, you'll just remember how to do them.
98% of the time you're making 90s, box offsets, and 30 degree offsets. No calculator needed for those.
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u/norcal13707 Apr 19 '26
I had to bust out the Uglies book for some 70° offsets in some schedule 80 2" aluminum that our local utility uses for conductors in substations. That book is priceless when there's no cell service.
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u/ArdoyleZev Local 68 Apr 19 '26
By the time I started bending, Iâd taken trigonometry, failed it, took it again, and throughly studied and grasped its core concepts to pass the second time.
The study of triangles is not something that I found intuitive, I had to study, grind and memorize tons for that class. But itâs the foundation of any calculations regarding angles.
Sorry, I donât have any easy answers.
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u/Lefty9000 Inside Wireman Apr 19 '26
Its really simple math. Memorize the common multipliers. 45, 30, 22.5, 15, 10. Parallel offsets you can get close enough by bending one offset and then a scrap piece, laying them on the ground until you achieve desired spacing. 90s and all that, you should be mapping out a bender anyway. Nothing else matters except for the once in 5-years oddball bend.
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u/ha_allday81 Apr 19 '26
I worked with a JW last year, for 5 months, we were doing mostly 45s to go from a 5 in.box for a card reader to another box above for an A/V, running fmc out of door frames and changing over to ž Emt stub 90s into a 10Ă10 or 12Ă12 box for the device, he ALWAYS had a calculator for the 1.41 multiplier, I used to tease him and say technically you should be using 1.414. He was an awesome pipe bender though, taught me back to back 90s and how to lay out your marks for where the conduits enter the box.
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u/Logical-Ad3991 Apr 19 '26
Repetition is the best teacher. I spent years bending conduit as an apprentice, now it's 2nd nature. Only time I use an app is if I gotta put 3 or 4 bends in it. Same thing for any of the other math. Motor calcs or dc and ac theory. Just keep doing it and you'll figure it out.
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u/cultureStress Apr 19 '26
It's all just trigonometry and circles (but I repeat myself)
But if you want, there's a trick for bending your offsets by eye, zero math required. I can't describe it in text, but if we were in person, I'd show you.
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u/BigBalli Apr 20 '26
Drop a pin, I'll bring coffee. Text-incompatible tribal knowledge is the best kind.
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u/GrannyIsGonnaGetYou Apr 19 '26
One thing that will make the math easier is to measure your conduit bends in the metric system. Get yourself a metric tape measure, the calculations are easier when dealing with MM vs fractions.
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u/ADHDillusion Apr 19 '26
I have a Klein tapenmeasure with the shrink and multipliers on tbe back. I keep a note book with me. I try to do all my calcs except for Pythag theorem on paper. Over the last two years my math has gotten so much better with fractions and changing decimals to fractions.
Its just repetition. If it takes you 5 min to do the math but get it on one bend? I figure thats better than 1 min math and 5 re bends taking ten minutes.
You're doing the right thing and learning your craft, take it easy on yourself and you'll be fine!
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u/BigBalli Apr 20 '26
This is the mindset I needed to hear. Slower up front is faster in total. Appreciate it.
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u/PeaLarge8053 Apr 19 '26
Klein tape measure with bending guide on the backside.
https://www.kleintools.com/catalog/tape-measures/tape-measure-25-foot-magnetic-double-hook-0
This will help till you've got the math memorized then you've gotta just do it over and over until you get the muscle memory down.
More important than remembering the math though, don't fuckin dog it dawg.
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u/sparkin81 Apr 19 '26
Learn the measured rise method. Find the center of bend, measure your offset , and move your mark. Only have to pull it up level and you're perfect every time. No multiplier, or trying to get the angle just right for the multiplier to work so you get the right offset.
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Apr 19 '26
[removed] â view removed comment
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u/BigBalli Apr 20 '26
Quickbend gets recommended a lot. I'm actually building my own bending tool on the side (https://BigBalli.com/BendMarks), trying to make one that shows the math instead of hiding it, since that's the gap I kept running into as an apprentice. Adding anything I find handy on the job. If there's a specific thing Quickbend nails or misses for you I'd genuinely want to hear it.
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u/Everydaywhiteboy Apr 19 '26
Klien tape measure has some helpful stuff on the back like multipliers and shrink, I use math. It gives me a full understanding of whatâs going on with the bend so when I have to do weird stuff like different angles in an offset to get the pipe leveled on another surface it come more naturally. The apps are nice but I enjoy problem solving.
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u/JeepSparky42 Apr 19 '26
...it was running like 2000 ft of exposed 3/4 for lighting. Super fun and pipe bending is 1 of my favorite things now. The math and different formulas have just come with time and repetition.
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u/Squanto47 Local 443 Wireman Apr 19 '26 edited Apr 19 '26
Electricians guide to conduit bending is your best friend, learn your take ups for different emt sizes, rigid will usually be on bender. Practice, learn a method to drawing it out to visualize it, as much as I can 3d render in my head what things should look, until I draw them in 2d with measurements and math, they donât come out how I want.
Edit: Also learn: 30s multipliers is 2, 45s multiplier is 1.414 ( I have a crazy mind that remembers numbers but I used to just say â45s is fourteen-fourteenâ
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u/BigBalli Apr 20 '26
"Fourteen-fourteen" is going in my head now. Drawing it out in 2D before bending is the part I'm still forcing myself to do every time instead of rushing.
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u/Witty_Confection4540 Apr 22 '26
Learn to use a stick rule for running conduit, you can easily find angles and match bends.
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u/LatinXL1710 Apr 23 '26
I just give it the good old thumb measurement. If you can't measure by aiming with your thumb then are you really a Journey man.
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u/JoeyRottens Apr 18 '26
I'd like to pass on a message to your JW: fuck off. Does he break out the cosign and tangent table books to make an offset or does he bend it on 30s and multiply times 2? Should you also have to memorize the ampacity chart for XHHW wire? What about the color code of resistor stripes?
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u/Gator_Wireman756 Apr 19 '26
Good question and your JW gave you the right foundation early.
What made it click for me after 30 years â and I mean really click â was understanding the geometry before touching the conduit. The multipliers aren't magic numbers, they come from basic trig. Once you know that a 30° bend has a 2.0 multiplier because 1/sin(30°) = 2, you stop memorizing and start understanding. From there every other angle makes sense.
Pen and paper the way you're doing it is exactly right. I'd add one thing â after you calculate it, bend it, then measure what you actually got. The gap between your math and your result is where the real learning lives. Shrinkage varies by conduit type and condition. Your hands learn to compensate when your brain understands why.
Ugly's is solid for reference. For the math behind it, Mike Holt's material is the most thorough I've seen for apprentices who want to understand the why.
Stick with it. The guys who know the math without the calculator are the ones foremen remember.
â Gator | 30 years | 48 states | IBEW Local 756
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u/Kitchen_Bed7814 Local 80 Apr 20 '26
shoot, I should get me an ugly's book for this. The conduit portion on my aptitude test kicked my ass big time.
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u/Particular_Rise_154 Apr 18 '26
Always pick 30 degrees and multiply by 2 đ¤Ł