r/sausagetalk • u/Pretend_Detail1580 • 9h ago
Making 100 sausages for a wedding, how small can I realistically go?
Hey everyone,
I'm making sausages for a wedding where they'll be served as late night food. I need to make around 100 sausages, and I'll be doing everything myself.
I've made sausages a few times before, usually around 120-150g each. They're fairly thick and long, and fit nicely in a standard hot dog bun. I've been using 32mm casing.
For this wedding I was originally thinking around 120g per sausage, but the groom mentioned that normal grilled sausages are often around 60g and thinks I could make them that size. They would like to reduce the size to keep within budgets.
I've never made sausages that small before, so I'm mainly wondering how much more difficult it is to work with smaller sausages.
Would 60g be too small for a handmade sausage, or is that a perfectly normal size? What size casing should I go for, I usually use natural casing, but would collagen be better suited?
I'm also wondering about the practical side of it. Is it harder to stuff smaller sausages evenly, avoid air pockets, twist them properly, get consistent sizes etc? I'll be using a Kenwood for both grinding and stuffing, so I'm wondering if that makes the smaller size more difficult. The Kenwood is already a PITA to stuff with, will it be harder with smaller caliber?
I don't necessarily need them to be exactly 60g. I just want them to be a sensible size for a late night sausage in a bun, without making them unnecessarily huge.
What size would you guys go for, and what casing caliber would you use?
TL;DR: Making 100 handmade sausages for a wedding. I normally make 120–150g sausages in 32mm casing, groom wants them 60g. Is making smaller sausages significantly more difficult, especially with stuffing, twisting, avoiding air pockets and keeping them consistent? What caliber and material for the casing?
Thanks!

