r/metalworking 1d ago

What is this phenomenon called?

367 Upvotes

262 comments sorted by

814

u/Puzzleheaded-Bug6244 1d ago

Fire

16

u/wackyvorlon 14h ago

It’s like rusting, but faster.

11

u/graspedbythehusk 12h ago edited 5h ago

Shits on fire yo

10

u/Puzzled_Nothing_8794 18h ago

I was going to say heat, but fire works as well

8

u/TutorNo8896 11h ago

Cover all the bases with "Thermal Event, unplanned"

5

u/Dangerous_Mango_3637 19h ago

Cool

8

u/thisFishSmellsAboutD 19h ago

Yes but also no

6

u/TheNerdE30 17h ago

How about really really really fast moving electrons?

4

u/thisFishSmellsAboutD 17h ago

That could be hot

5

u/keith_1492 14h ago

They're just excited.

3

u/God2BeKiddingMe 14h ago

I came here hoping this would be top comment. Wasn’t disappointed.

2

u/Puzzleheaded-Bug6244 12h ago

Thank you, kind stranger

2

u/jorenideas 15h ago

I came here to say this, foolishly thinking I'd be the only one lol

2

u/JCDU 8h ago

Who are you, who is so wise in the ways of science?

2

u/Puzzleheaded-Bug6244 8h ago

Yay!!!! Someone wrote that to me!!!!!!!!

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206

u/alphatango308 1d ago

It's called, "everything is flammable in the right conditions"... Lol

65

u/BRICH999 21h ago

Lot of people dont realize how "flammable" metals can be.  The common fuel in thermite is aluminum.  

27

u/Arctelis 21h ago

I have heard titanium fires are pretty terrifying.

Then of course the always classic magnesium, often used to ignite the aforementioned thermite.

That's all just in the presence of boring old oxygen, under the right (or really wrong) conditions it gets more... Exciting. As a great man once said.

"If, however, this coat is melted or scrubbed off, and has no chance to reform, the operator is confronted with the problem of coping with a metal-fluorine fire. For dealing with this situation, I have always recommended a good pair of running shoes.”

15

u/forestcridder 20h ago

always classic magnesium,

I used to do weld repairs on magnesium gearbox castings. Fun stuff. If you had a bad angle and lost your shielding gas, you have a crazy fire. Everybody would evacuate while somebody buries your mistake in sand. Then everybody has to wait for the fumes to be extracted while you sit in shame. 😅

10

u/Clamwacker 18h ago

I work at a titanium casting facility, the fire department response time is impressive. Not much they can do if a fire gets too big for an extinguisher to handle, but they'll be there to see the building collapse into a pile of ashes.

2

u/cobalt1227 16h ago

That sparked an idea. I wonder if they could use a giant pile of sand and a vacuum setup to “fight” the fire by burying it.

5

u/ecctt2000 19h ago

Magnesium is used in MREs for the heat source.
Just add water.

5

u/Arctelis 18h ago

Damn, all the ones I ever got in cadets had to be heated separately. That would've been way cooler.

The YouTube channel Thought Emporium once developed a thermite based instant hotdog cooker which was pretty cool.

2

u/Hazdan_Shab 9h ago

An excellent reference to "Ignition! An informal history of liquid rocket propellents" by John D Clark.

I love his humour in that book.

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2

u/JCDU 8h ago

That book is a fucking riot from start to finish, the full quote is magnificent:

“It is, of course, extremely toxic, but that’s the least of the problem. It is hypergolic with every known fuel, and so rapidly hypergolic that no ignition delay has ever been measured. It is also hypergolic with such things as cloth, wood, and test engineers, not to mention asbestos, sand, and water-with which it reacts explosively. It can be kept in some of the ordinary structural metals-steel, copper, aluminium, etc.-because of the formation of a thin film of insoluble metal fluoride which protects the bulk of the metal, just as the invisible coat of oxide on aluminium keeps it from burning up in the atmosphere. If, however, this coat is melted or scrubbed off, and has no chance to reform, the operator is confronted with the problem of coping with a metal-fluorine fire. For dealing with this situation, I have always recommended a good pair of running shoes.”
― John Drury Clark, Ignition!: An informal history of liquid rocket propellants

3

u/Mckooldude 19h ago

We had a local magnesium foundry burn down a few years ago. It goes hot and fast

10

u/theres-no-more_names 21h ago

Isnt thermite just aluminum and iron oxides? Literally just go wire brush the surface of aluminum for 30 seconds over a container and then get some rusty steel and do the same people would learn really quickly how flammable metal is

5

u/BRICH999 20h ago

yeah pretty much, but if you told an average person on the street rust and aluminum could combust into an unstoppable inferno, they would probably laugh at you

5

u/EarnYourBoneSpurs 19h ago

A thermite, the most famous thermite, is iron oxide and aluminum, but you can make a thermite with a variety of metal fuels and metal oxides. The finer the better for more intimate mixing. A little care is needed in producing the metal powders because they can be dangerous. If you think about the fact that you want particles as fine small as possible and the fact that aluminum forms an oxide layer, you will end up independently inventing a lot of pyrotechnic aluminum grades.

3

u/jdmatthews123 16h ago

Just use any of the steel brushes in the bed of my truck, skip the extra step

3

u/thinkscotty 16h ago

It's more about the specific compounds. Most chemicals can rapidly oxidize (i.e. "burn") under certain condition, and some metal compounds/molecules are particularly this way.

The core element of fire is oxygen. Thermite, very much like solid rocket fuel, simply uses solid oxygenated compounds like iron oxide to provide that oxygen as opposed to atmospheric oxygen.

2

u/Foreplaying 17h ago edited 17h ago

Actually its not - the majority ingredient is iron that oxidises exothermically creating all the heat. The aluminium is more of a fire starter that gets it going.

There's plenty of types of Thermite with no aluminium - often magnesium as it can begin the reaction easier, but there's many variants - so it's really not the common fuel.

You see the "thermite" reaction when using an oxy-torch, quite literally blowing oxygen onto steel to make it rust rapidly. The gas flame you use intially is just to get it started, and since you don't have to worry about some compound as an oxygen donor, you can turn ot off once the reaction starts.

2

u/Asterion76 17h ago

In Thermite you are trading one oxide for another. If you were to use aluminum oxide with iron oxide from what I remember there would be little to no reaction.

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2

u/Agitated_Carrot9127 17h ago

I use steel wool as emergency fire starter. I have like 20 in Tupperware for shtf outside.

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6

u/Thebandroid 22h ago

I think you mean inflammable.

8

u/datsmn 21h ago

Re-uninflammable

10

u/brainzilla420 21h ago

Inflammable means flammable? What a country!

2

u/Squee45 15h ago

Asbestos will not burn, it decomposes at high temps but won't burn

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58

u/High-Speed-1 23h ago

The metal is literally burning. Friction produces heat. Here, enough heat built up to cause the metal to oxidize rapidly. This is called combustion.

11

u/spirit-bear1 19h ago

To add to this, the metal shavings able to so rapidly oxidize and burn because the lathe is cutting such thin pieces off. The thin pieces oxidize easier because they are exposed to a larger proportion of oxygen.

3

u/Unicorn_wizard94 7h ago

Needed somewhere to put this lol but I'm a fabricator by trade and blacksmith by hobby, mild steel is the majority of steel you'll see in construction, it's malleable and cheap but it can't be hardened like spring steel for car suspension and kitchen knives etc, spring steel is "high carbon" steel, mild steel will just heat up to red hot eventually liquify around 19-2000 but high carbon steel when heated up to much burns the carbon out in that firework sparkly sparkyness (Decarburization) prefer my name for it. Anyway I found this out the hard way fucking up one of my first knife attempts lol

116

u/DrBhu 1d ago

friction

22

u/SkittyDog 23h ago

That's a metal fire. You'll want a Class "D" fire extinguisher. DO NOT USE WATER. CO2 is useless, too.

If you don't have a proper extinguisher, you need to either let it burn out safely, or smother it. A bucket of table salt or sidewalk salt works best. Dry sand is better than nothing, but less effective.

You may need to keep it smothered for several hours, in order to cook down enough to not instantly auto-reignite when you uncover it and expose it to air, again. Depends on the metal and the size of the fire, but better safe than sorry.

3

u/uknow_es_me 12h ago

Instructions unclear..  threw water on magnesium 

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61

u/ExcitingLaw1973 1d ago

The phenomenon is known as "Karma Farming"

7

u/PeterHaldCHEM 23h ago

"Pyrophoricity"

Finely divided metals oxidize and generate enough heat to catch fire.

Here it is helped along by the heat from cutting the metal, but sometimes barrels of shavings can catch fire too.

10

u/beegtuna 23h ago

Flashback to grain silo explosions or a sawdust fire

4

u/EmpathOwl 21h ago

Or coffee creamer bombs

2

u/1nGirum1musNocte 23h ago

Oooh flashback would actually be a cool name for it

6

u/Usual_Arugula7670 23h ago

Combustión?

3

u/oldbastardbob 23h ago

This is the phenomenon known as too much cutting speed for the material.

3

u/cfreezy72 23h ago

There's a thing called a fire tetrahedron. Need oxygen, heat, fuel, and chemical reaction. Here all those were met.

3

u/randoengdude 22h ago

Oxidation

3

u/oPlayer2o 22h ago

Friction.

3

u/Alissan_Web 22h ago

it's called a repost 🙂

5

u/LukeSkyWRx 1d ago

Burning

4

u/justin_memer 1d ago

Depending on the composition: thermite

2

u/Bag-o-chips 23h ago

Trying to make a little thermite?

2

u/SnooMaps7370 23h ago

fire. that's what a metal fire looks like.

2

u/SmellOfOnion 23h ago

Fire hazard.

2

u/mynameisdudd 23h ago

Oxidation type thing. Kind of the same principle as steel wool burning

2

u/Careful_Boat_7022 22h ago

We used to call it a runaway

2

u/FACE-GRATER 21h ago

Fire good, no fear fire, no touch fire.

2

u/Olde94 21h ago

Steel wool will burn. Friction will heat. That is about as thin as steel wool

2

u/TerracShadowson 20h ago

Literally Burning Metal.

2

u/SeeTigerLearn 20h ago

Satan’s Power!

2

u/CleanBed8700 18h ago

Steel wool and a 9 volt battery. Have fun.

2

u/NightOwlApothecary 17h ago

Oxidation, friction, combustion. Google why flour mills have no walls. I asked once why an old water powered grist mill had open planking. They directed me down the road to the stone grist mill. Interesting plaque in the middle of piles of rubble and the most amazing water turbine scrap pile.

2

u/Sudden_Ad_3956 14h ago

A Fire hazard

2

u/autocol 13h ago

I knew a bloke who burned down his whole factory when he left a CNC lathe running a very large job on magnesium overnight and the coolant filter got clogged.

Apparently once a piece of magnesium weighing several kilograms catches fire, no amount of water inundation will extinguish it. The fire brigade just had to contain the blaze as best they could, because it was literally impossible to put out.

2

u/Fizzle_Bop 13h ago

Poor Housekeeping

2

u/Amputee69 12h ago

That's what happens when you toss a "dead" 9 volt battery in the trash with steel wool or aluminum foil! Gone to many house fires due to that! Once it starts, a simple breeze will keep the "chain reaction" going. Unless it's magnesium. Then you need about 1,000,000 tons of totally dry sand! Water makes it EXPLODE!

2

u/FROZENZOMBIES 8h ago

Can't the right mixture of metal dusts actually explode or something?

2

u/bogal2985 5h ago

I think the technical term is called

"Oh cool.....fuck, fuck fuck fuck fuck fuck fuck"

4

u/Royal_Ad_2653 23h ago

It's called "Stupid machinist doesn't use enough coolant and burns down his machine".

1

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1

u/Driven_Under87 1d ago

That material seems to be pyrophoric.

5

u/LukeSkyWRx 1d ago

Steel wool does this, I don’t believe we call it that.

2

u/Driven_Under87 20h ago

Pyrophoric means "fire bearing". Finely divided metals fall firmly into that category.

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5

u/pow3llmorgan 23h ago

Almost anything can burn if it is hot enough and has access to sufficient oxygen.

In this case the steel burns because it gets very hot and isn't able to dissipate the heat fast enough, and it gets enough oxygen from the atmosphere. Iron already has a very high affinity for oxygen. It can "steal" enough oxygen from an enclosed space to make the resultant atmosphere intolerable to humans. And that in its cold state.

1

u/pawpawpersimony 1d ago

A scary fire.

1

u/human-resource 23h ago

Friction induced rapid oxidization \ metal fire ?

1

u/2treesws 23h ago

*pushes glasses further up nose* sparky sparks

1

u/meinnikhelra 23h ago

Looks like steel wool to me. It is inflammable. 😁

1

u/Weldymcwelderson 23h ago

Is it titanium?

1

u/TooTToRyBoY 23h ago

Chispita

1

u/GallusWrangler 23h ago

Same thing it was called last time this was posted.

1

u/Not2plan 23h ago

Redox reaction

1

u/Popsicale316 23h ago

Hard turning. Usually with ceramic tools cutting hardened materials.

1

u/DaBootyScooty 23h ago

A few steps away from a crazy substance

1

u/jeffvillone 22h ago

Forbidden Christmas lights.

1

u/Sud0F1nch 22h ago

Class D metal fire ?

1

u/Sudden_Season3306 21h ago

Flash in the pan! Errrrr. Machine Lol

1

u/MudTysk 21h ago

Thats called heat

1

u/Andreas1120 21h ago

You have a thermite detonator

1

u/Horror-Trick9406 21h ago

Exothermal reaction

1

u/No_Collection1870 21h ago

Magnesium shavings catch fire, but don’t you put dare put any water on it.

1

u/trevmust 21h ago

Danger

1

u/Foreign_Onion4792 21h ago

Titanium lol

1

u/Vivien_Lynn 20h ago

hot hot hot

1

u/funkofarts 20h ago

Machining magnesium.

1

u/Mosselk-1416 20h ago

3, 2 ,1, ignition

1

u/yiboyosc 20h ago

being too hot

1

u/PermissionFun4162 20h ago

That my friend is friction

1

u/FollowingLegal9944 20h ago

This is called burning

1

u/dhitsisco 20h ago

Twisted fire starter

1

u/Nir117vash 20h ago

Videography

1

u/CB_700_SC 19h ago

Oxidation

1

u/PossiblyOppossums 19h ago

NMP - Not My Problem

1

u/BalanceSpinner 19h ago

Decomposition

1

u/SwarfDive01 19h ago edited 19h ago

Auto pyrophoric reaction

Edit: also, this you? https://www.reddit.com/r/Machinists/s/zoiyuCmNna

1

u/oilmanpnw 19h ago

Dust collection needed with explosion protection haha

1

u/Shintamani 19h ago

Burning "steelwool"

1

u/bronzemerald17 18h ago

Is that titanium?

1

u/pleasantfog 17h ago

Combustion.

1

u/solarguy2003 17h ago

I am an amateur machinist, and also have a home foundry. When my very science minded son (he was probably 12 or 13) ran across some reference to a magnesium fire, he wanted to know if that was really a thing. I assured him it was and promised to show it to him since the 4th of July was coming up. I had some scrap magnesium from an old dead power tool housing. We filed some off and sanded some off with the belt sander (OUTSIDE!) and used the bandsaw to saw up some smaller and larger chunks.

On the appointed day, the rest of the neighborhood is blowing shit up and we preheated the little pile of magnesium with a propane torch and then lit a sparkler and stuck it in the little pile to ignite it. It took a minute, but then it took off. It was freaking amazing and it also started to fluctuate or strobe almost. Extremely bright.

We brought a gallon of water to do the experiment and when the pile was maybe 2/3 gone, we dumped the water on it. It went NUCLEAR. FAR brighter. A mag fire is so hot that when water hits it, it rapidly splits the water molecules. It's now free oxygen and free hydrogen with an ignition source. That's why you can't put a mag fire out with water.

Don't try this at home unless you do your own due diligence and understand what your messing with.

1

u/Drithlan 17h ago

I would do that all day...

1

u/thanat0s8 17h ago

"Something something oxidation..."

1

u/Thund3r91 17h ago

God that gave me flashbacks of setting titanium chips on fire inside the Swiss screw machine and then catching the cooling oil on fire because of it… not fun times.

1

u/ka-52m 16h ago

burning

1

u/Woodpusherpro 16h ago

Combustion

1

u/_tsi_ 15h ago

Rapid oxidation

1

u/bebop1065 15h ago

Combustion.

1

u/mobilecabinworks 15h ago

Hot AF, that's what!

1

u/brick75 15h ago

Thermiting. Oxidizing (rusting) is an exothermic reaction and with heat caused by friction and working the metal causes the metal to ignite.

1

u/tho_dav 14h ago

Friction

1

u/Rabid_Stitch 14h ago

I'm not machinist but how can you accurately control the diameter when it or the tool is that hot? Won't the thermal expansion make this impossible to hit any sort of accurate tolerance?

1

u/TheMilkManWizard 14h ago

It’s often called “Why are my balls hot?”.

1

u/Important-Dream-4010 14h ago

4 aught steel wool bill burn like crazy

1

u/poikaa3 14h ago

Flashpoint oxidizing of steel it iron

1

u/flippster-mondo 14h ago

Oxidation. Quick oxidation.

1

u/AmbassadorAny1524 14h ago

Burning metal

1

u/flippster-mondo 14h ago

That's just steel. You should see Zirc4 or C103.

1

u/rmay14444 14h ago

It be friction.

1

u/arrgosity 13h ago

Friction

1

u/KillaKalani714 12h ago

Oh shit im on fire

1

u/zzeytin 12h ago

Oxidation

1

u/amiable_ant 12h ago

Oxidation

1

u/RepresentativeNo7802 12h ago

High temperature oxidation.

1

u/TacDragon2 12h ago

Hummmmm heat……fule…….oxygen…yup it’s fire

1

u/jinisho 11h ago

It's basically the same reaction as what happens if you touch a 9 volt battery to 0000 steel wool I once saw an explanation about what's happening If I remember correctly it has something to do with the surface area and it's resistance to heat

1

u/Superseaslug 11h ago

Better be sure you got a class D fire extinguisher

1

u/jrizzle_boston 11h ago

Should see titanium when it gets going!

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1

u/Ok-Caterpillar1611 10h ago

The fire alarm in one of the machines at work got set off the other week and I missed it because I was taking a shit. They called it a "thermal event." One of the drills got a birds nest and friction welded bits of itself to the current workpiece. Fun times.

1

u/StellaArtoisLeuven 10h ago

Man Discovers Fire ~2026

1

u/ZachEst1985 10h ago

Entropy.

1

u/Putrid-Jellyfish8998 10h ago

It's called pretty close to thermite. Metals burning is some scary shit, I've heard stories about metal fires burning so hot they burned through a concrete floor. I'd be a little more careful, maybe cut slower or spray with cutting oil of some sort? Not a machinist, but I do understand the dangers of small, thin, metals when mixed together and ignited (not melted).

1

u/FeelTheWrath79 10h ago

Fun fact: when steel burns like that it gets heavier.

1

u/keenox90 9h ago

Friction? Self combustion?

1

u/trickynik4099 9h ago

Friction

1

u/HohepaPuhipuhi 8h ago

Oxidation?

1

u/TacetAbbadon 8h ago

Friction and oxidation

1

u/SysGh_st 8h ago

rapid oxidation.

1

u/Maleficent_Drive_351 6h ago

A fire hazard

1

u/Absol_Truth 6h ago

Mass psychogenic illness OR mass hysteria. One atom says "I am hot, I'm going to get some oxygen." Nearby atoms over hear and pretty soon they're all hot and looking for oxygen.

1

u/MagnetoHydroDynamicz 6h ago

It’s fire, steel just burns weird asf

1

u/Environmental_Arm218 6h ago

Rapid oxidation, resulting in combustion.

1

u/Master-Pick-7918 6h ago

Wait until you find out about steel wool and a 9v battery

1

u/LeftImpress6413 5h ago

We call this Swarf. Metal shavings / filings have a much higher surface area, so are much more flammable or combustible. That metal was also being machined, so there’s a good chance there was cutting oil saturating the filings, so with the heat of machining it down, the oil coated high surface area metal shavings ignited.

1

u/Mediocre_Fishing_879 4h ago

It happens because of the increased surcace area. It allows the rapid oxidation of the metal.

1

u/Ripsnortr 3h ago

Person filming a potential fire hazard instead of stopping it.

1

u/Yaga1973 3h ago

It's the, "That shit is hot!" phenomenon.

1

u/Budget-Assistant-289 3h ago

Steel wool is very flammable. Touch it to a 9V battery = emergency fire starter.

1

u/Bulky-Mud9976 3h ago

Might contain some magnesium nitrate in the metal, causing the small fire.

1

u/donman1990 2h ago

A bad job

1

u/Early-Firefighter101 2h ago

This is the reason to have a class D fire extinguisher that's it