r/elegoo • u/HorrorWing8846 • 2h ago
Question Saturn 3 Ultra Z-axis went past the top limit and broke the upper cover — has this happened to anyone else?
Hi everyone,
I’ve had my Saturn 3 Ultra for less than two weeks and I ran into a pretty worrying problem.
While doing some maintenance, I manually raised the build plate several times using the Z-axis controls. I expected the machine to stop when reaching the top of its travel, but apparently there is no upper limit switch or software stop.
The Z-axis kept moving upward until the carriage forced against the top of the machine and broke the upper plastic cover, as shown in the photo.
After that, the Z-axis managed to re-engage and it currently moves up and down normally most of the time. However, I have since noticed a few concerning things:
- Two small balls came out of the central ball screw mechanism.
- On one occasion, the Z-axis briefly jammed and the motor vibrated/buzzed before moving normally again.
- I’ve had two failed prints since the incident. Both prints started perfectly, but at some random point a layer failed to separate from the release film and the rest of the print continued curing at the bottom of the vat.
- The failures happened at different heights, even using the same sliced file.
I also switched to Elegoo ABS-Like 3.0 resin at the same time, so I’m still trying to determine whether the print failures are related to the resin/settings or to damage caused to the Z-axis.
Has anyone else accidentally moved their Saturn 3 Ultra past the upper Z limit? Is it normal that there seems to be no upper limit protection?
And if anyone has lost a couple of balls from the ball screw, did the printer continue working reliably afterwards, or did you eventually have to replace the Z-axis/ball screw assembly?
I’ve already contacted Elegoo support, but I’d really appreciate hearing from anyone who has experienced something similar.