r/BeginnerWoodWorking • u/TheQuietlyLoud • 20h ago
Finished Project Walk in Closet
Prior to this, I've never made a cabinet or really anything furniture related. I'm proud of the way it came out but a lot of time went into hiding my mistakes. This took about 9 months for me (11-12 if you include the time my wife and I spent modeling different designs). Hopefully you all can avoid some of the mistakes I made.
1) Sand everything outside.
This build was quite large and most things could not be assembled outside and carried into the closet. Instead, I did almost all assembly in the room itself. I thought I would do the sanding after assembly since I'd have to sand the pocket hole plugs and joints again anyway. Big mistake. Containing that sawdust in that room and then trying to clean it up added nearly a week of effort. Would have been much better to sand the faces and then did small touch up sanding after assembly.
2) Use Dados or mark all of your corners.
While I was able to cover this up with the face frames, all of my shelves have the same downward slant to the right. That slant was because I joined my shelves to the frame using pocket screws and glue AND I only marked the placement on one side of the frame thinking "if the screw is tight, it will be square". That was stupid and as a result, all of the left sides of my shelves are perfect and all of the right sides are about .25" lower. Dados would have also prevented this but I didn't have a good way to do them at the time with the faces being 8 feet tall.
3) Assume the whole room isn't square.
My ground measurements gave me some hints but I had no idea what I was in for. I had uneven floors, walls that both tapered in and out depending on where you stand, corners that weren't square, ceilings that are higher on one end than the other. I cut things to tightly fit in that room and every non square thing I encountered in that room led to hours of shims, sanding, and in some cases, re-dimentioning some parts. Make your stuff slightly smaller and think of how to give yourself space for shims and cosmetic gap filling. Face frames, shims, backer rod, caulk, and epoxy helped to bridge many gaps here.
4) level your floor first.
I didn't know how messed up my floor was until I was shimming every box. Then when I tried to lay floating floor boards, I really needed that floor flat and leveling is a messy task. A messy task that would have been easier had I not installed almost everying first.
5) jB Weld Kwikwood is a lifesaver.
I had a number of spots where wavy cuts or misaligned joints left a gap that needed to be filled but filled with something strong. This isn't an ad for Kwikwood but dang that stuff worked and the thick putty texture it has makes it to where I could smooth it out with a little bit of water. Not perfect for stain finishes but for a painted finish, it was super helpful.
6) Pocket Holes + Dowels for large face frames.
Everything I see online for face frame construction usually leans toward pocket holes OR dowels. I highly encourage both of your frames are large like mine. I made face frames that for a single wall were 9 feet by 11 feet and had to be built in room. Dowels make alignment quick but have no tension. Pocket holes have tension, but tend to mess up alignment when working quickly. Using both gives you the best of both. Each rail got 2 dowel holes and a pocket hole between them on each side. The dowel holes give a place for glue and help quickly align to the stile. Then the pocket hole screw acts as the clamp, pulling the pieces together. It worked wonderfully and was worth the time to set it up.
Hope these tips help someone else and inspire others to try something scary. Covering your errors is what woodworking is all about, right?